PHASE 5: Foot Traction
Once the foot-wells were mocked up and ready to go in. It was time to make the flares on the hole for the anti-skid surface.
A friend of mine works at a plastic factory. He has access to a CNC machine. I had him make a custom flaring tool. It centers on a 5/8" hole. It is convex on one side, and concave on the other. One side has a hole that a bolt slides through, and the other is threaded.
You drill a hole in the board, put the concave part on the bottom, the convex part on top, run the bolt and hit with an air ratchet. VOILA..instant factory look.
CLICK PHASE 6 TO CONTINUE.
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